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How to strip wires like a pro (and my must-have tools)

May, 15, 2023 Hi-network.com
Adrian Kingsley-Hughes/

Stripping the insulation off wires is a task that DIYers and makers have to undertake regularly, butit's not an easy skill to learn, and there's scope for making a real mess of things, especially when the wires are thin and easily broken.

Also: How to fix broken wires the easy way - with heat-shrink butt connectors

I came across a good example of this the other day when someone asked me for advice. In the process of stripping the insulation off the wires connected to a component, they accidentally broke the wires and made them too short to be used. Nothing that some precision soldering couldn't fix, but still, a hiccup they could have done without.

Here's how to strip wires the easy way. In fact, I'll show you two ways. 

Method 1: Using snips

To use this method you will need some decent micro cutters. Here I'm using theKnipex electronic snips , but any decent quality snips can do this trick (you can buy a pack of five for around$12).

RECOMMENDS

Knipex 125mm Electronic Super Knips

Super sharp, safe up to 1000V, and will last a long time if not abused!

View at Amazon

1. Nibble away a bit of the insulation

Adrian Kingsley-Hughes/

First, I use the snips to nibble a tiny bit of the insulation, breaking the surface but not going as far as the conductor underneath.

2. Use the blade of the snips

Adrian Kingsley-Hughes/

Next, I put the blade of the snips on the spot where I nibbled off the insulation, apply a bit of gentle pressure to the snip -- enough to grip the insulation, but not enough to cut the wire -- and then apply pressure with my thumb to the back of the cutters.

3. Push!

Adrian Kingsley-Hughes/

The pressure of the thumb on the snips should send the bit of insulation flying off into the distance (hopefully not for you to later find it in your coffee!).

And you're done!

Method 2: Using a cable stripper tool

If you have a lot of wires to strip, then nothing beats a dedicated cable stripper. ThisKnipex cable stripper is not cheap, but it is packed with all sorts of features, from the ability to strip the insulation from wires of varying diameters to safely cutting the outer sheathing from cables. There's even a hidden blade for trimming.

Its ability to strip the insulation without damaging the conductor wire is the most important benefit.

RECOMMENDS

Knipex Universal Cable Stripper

Stripping tool for cables with cross-sections and an additional blade for longitudinal cuts.

View at Amazon

1. Choose the right size stripper for the wire

Adrian Kingsley-Hughes/

When in doubt, choose a size bigger and work down until you find one that grips the insulation without biting into the wire beneath.

2. Clamp and twist

Adrian Kingsley-Hughes/

Clamp the stripping tool down on the wire and twist.

3. Use your thumb!

Adrian Kingsley-Hughes/

Apply pressure to push the tool away from the wire to remove the insulation.

4. And you're done!

Adrian Kingsley-Hughes/

The insulation will break away, slide along the wire, leaving the conductor undamaged.

5. Bonus

Adrian Kingsley-Hughes/

The tool captures the bit of insulation, so it doesn't end up in your coffee!

See also

This$30 gadget claims to add years to your phone's lifespan. Here's howThis is the USB flash drive James Bond would useHow to strip wires like a pro (and my must-have tools)Stop! Your Apple charger may be a counterfeit, and this tiny gadget can tellThis$10 gadget is my favorite repair tool of all time
  • This$30 gadget claims to add years to your phone's lifespan. Here's how
  • This is the USB flash drive James Bond would use
  • How to strip wires like a pro (and my must-have tools)
  • Stop! Your Apple charger may be a counterfeit, and this tiny gadget can tell
  • This$10 gadget is my favorite repair tool of all time

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